DODGEN
Static Mixer（High viscosity system）
The high-efficiency custom static mixer, designed without any moving parts, features a compact design that saves floor space while minimizing maintenance costs. Its advanced function ensures optimal blending of fluids, and the working principle relies on strategically engineered internal elements to achieve thorough mixing without mechanical agitation.
Static Mixer Introduction
Static mixers are now widely used in the chemical and petrochemical industries to achieve continuous operation. They have also been used in pharmaceutical, Food engineering and paper industry.
An industrial static mixer is a precision constructed device that continuously mixes fluid ingredients without the use of moving parts. They are typically used to mix liquid fluids, but they can also be used to mix gas streams such as static gas mixer, disperse gas into liquid, or blend immiscible liquids. The energy required for mixing is derived from pressure loss when fluids pass through the high pressure static mixer. As one of the top static mixer manufacturers and suppliers, DODGEN provide high quality industrial static mixer and solution.
Modular element design with flanged connections, high-pressure and corrosion resistance, and plug-and-play installation.
Characteristics of Static Mixer
Compared with traditional mixing equipment, DODGEN industrial static mixer features simple process, compact structure, low energy consumption, low investment, large operation flexibility, good mixing performance, etc.
In the mixing process of liquid-liquid/liquid-gas/ liquid-solid/gas-gas and heat transfer process of emulsification/neutralization/absorption/extraction/reaction, traditional related equipment can be replaced by static mixing reactors.
Equipment Structure
Housing: Made of standard pipe or a rolled cylindrical shell, with standard flanges at both ends (DIN/ANSI/JIS) for easy piping connection. A jacket option is available for heat tracing or cooling.
Mixing core: The key component, formed by welding multiple mixing elements in an ordered series. Element geometries include corrugated-plate type (SV), helical-vane type (SK), and cross-grid type (SX), among others. The elements are arranged based on precise calculations; the core can be non-removable or designed as a pull-out cartridge for cleaning.
Injection point: Optional side dosing ports or distributors are available to ensure that trace additives are injected directly into high-shear regions.
Equipment Manufacturing
Static mixer components are manufactured using high-precision laser cutting and automated robotic welding.
This ensures consistent geometry of the mixing elements and uniform internal flow channels.
Depending on operating requirements, product-contact surfaces can be finely polished (Ra < 0.4 μm) to eliminate hygienic dead zones.
Prior to delivery, each unit undergoes stringent hydrostatic testing, leak-tightness inspection, and X-ray nondestructive examination, in compliance with ASME and GB pressure-vessel manufacturing standards.
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